Optimize Your Biogas Plant!

Optimize Your Biogas Plant and Increase Your Return on Investment!

By Methalac

Optimizing your biogas plant begins with characterizing your feedstock to maximize the yield and profitability of your installation. Methalac offers 12 years of knowledge in design, installation, commissioning, maintenance, and biological monitoring to ensure optimal performance.

Biology Optimization

The best efficiency for the biogas process is found when operations are perfectly calibrated with the feedstock available. When preventing acidosis or alkalosis, we ensure the best yields in biogas production and a digestate with high fertilizing potency. Our biology team validates your feedstock diet, monitors your production, and helps to incorporate new inputs. Methalac provides a support service for over a hundred biogas plants by our technical teams.

Design and Equipment Optimization

With more than 65 biogas plants designed, installed and currently in operation, our engineering department ensures the custom design of your plant to maximize feedstock consumption efficiency, power efficiency, and biogas production efficiency. With equivalent feedstock and retention time, our feeding system with grinding technology, digestate recirculation, and removal of unwanted materials contains far less residual biogas than direct feeding, while also better protecting pumps and mixers. Biological desulfurization neutralizes H2S, protects your equipment, and reduces consumables.

Our modular design adapts to the scale of your project, from single digesters to large-scale projects, with site extensions and/or pasteurization lines.

Energy Efficiency Optimization

A continuous feed for digestate fluidity facilitates mixing and reduces its energy consumption. Also consider a perfectly uniform heating network with heat recovery and self-consumption to reduce your operating costs. Did you know that an insulated membrane reduces heat loss by 70%? ROI on membrane insulation is less than two years.

Time Optimization

Our system is fully automated with real-time supervision via your phone or workstation thanks to our internal program. We train your team in mechanics, plant operation and maintenance, biology, and safety. We also offer 24/7 assistance with remote problem-solving in 98% of cases to keep your operations running without interruption.

Maintenance Optimization

Our installations are designed for easy maintenance operations, with equipment accessible from the outside. We maintain a large stock of critical spare parts. You benefit from a selection of high-quality, proven equipment. Our maintenance system with predictive and corrective maintenance service contracts provides full support to ensure the efficiency of your biogas plant.

With Methalac, optimization and efficiency become strategic assets! Contact us, discover our solutions, and achieve your performance goals!

For more information, read our Biogas Efficiency Magazine.